Payment & Shipping Terms:
|Forming Model:||Customized||Main Forming Power:||45 Kw|
|Cutting Type:||Hydraulic||Forming Type:||Copy Italy|
steel forming machine,
cold roll forming machinery
Automatic Highway W-Beam Guardrail Roll Forming Line Working Speed 5-12m/min Use Groups Gear Reducer
Description of W-beam guardrails:
W-beam guardrails are cost-effective longitudinal highway barriers designed to reduce the severity of run-off-road (ROR) collisions, prevent vehicular impact with roadside objects, and lessen the likelihood of vehicle overturning.
When the vehicle collides with it, it is not easy to be crashed because of the good impact resistance and energy absorption of the corrugated steel guardrail, and it can also protect the vehicle and the crew.
According to the differences of the corrugations and punched holes, the guardrail roll forming machine are designed with two working methods as demonstrated below.
1. The first one is making the guardrail by punching first and then forming the shape. This is adopted by most of manufacturers.
2. Our machine, unlike common products on the market, forms the shape first and then punches holes. This method ensures the high precision of punching positions, thus satisfying even the most captious customer. Meanwhile, the inclined punching system also contributes to the high punching precision, and this facilitates the connection of guardrails.
Aside from the above, this guardrail roll forming machine is able to manufacture double-wave and triple-wave guardrails, and pressing dies can be applied to produce C&U posts. In addition, our machine could be designed to work with hydraulic decoiler and stacker upon customer's request.
Layout of whole line
Coil Car----De-coiling-pre-cutting----Feeding (take the sheet to the first station)-------leveling---first big punching (28 holes together)-----punching logo---- Punching two-------punching three-------punching four-------cutting-------conveyor table------guide---- roll forming- ---manual out table
|Item NO||Description||Offered specification|
|1||Roll Forming Machine||Guard rail|
|2||Material Width||According to the profile|
|4||Rolling Thickness||2.0-3.2 mm|
|5||Control System||PLC (Panasonic) as list in the note|
|6||Un Coiler||10 ton hydraulic de-coiler|
|7||Pre-cutting||The first big punching adopt double cylinders, the other three punching adopt single cylinder|
|8||Leveling Station||Upper is 3 rollers, down is 4 rollers (total is 7 stations), material is 40Cr steel, HRC48-52°, 7.5kw|
|10||Cutting mode||Hydraulic pre-cutting|
|11||Material Of Cutting||Cr12Mov quenching 58-62ºC|
|12||Hydraulic Station Power||22kw|
|14||Conveyor table||3KW, 6 meters|
|15||Roller Stations||20 stations (according the final design)|
|16||Roller Material||GCR15, HRC58-62ºC, coated with chrome|
|17||Shaft Material and DIA||¢100mm, material is 45# forge steel|
|18||Maim Motor Power||55kw|
|19||Structure Of The Stations||Cast iron|
380V, 50HZ,3 phase
According to customer's require
|22||Way Of Drive||By gearbox|
|23||Color Of The Machine||Yellow and blue
Contact Person: Mr. Luo