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Automated Changeable C Z Purlin Roll Forming Machine For 100-300 Mm Width

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Automated Changeable C Z Purlin Roll Forming Machine For 100-300 Mm Width

Automated Changeable C Z Purlin Roll Forming Machine For 100-300 Mm Width
Automated Changeable C Z Purlin Roll Forming Machine For 100-300 Mm Width Automated Changeable C Z Purlin Roll Forming Machine For 100-300 Mm Width

Large Image :  Automated Changeable C Z Purlin Roll Forming Machine For 100-300 Mm Width Get Best Price

Product Details:

Place of Origin: Wuxi
Brand Name: LuoLe
Certification: CE
Model Number: 100 / 300

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: discuss in letter
Packaging Details: with bubble paper
Payment Terms: T/T
Detailed Product Description
Working Speed:: 12 Meters / Min Forming Station: 18
Forming Speed: 10 M/min Material Thickness: 3 Mm
High Light:

c purlin roll forming machine

,

z purlin roll forming machine

 

High Efficiency Automated Changeable C Z Purlin Roll Forming Machine for Standard Purlin 100-300 mm Width

 

Product Application

 

     Our high efficiency purlin roll forming machine produces C, U, and Z purlins. Equipped with fast and easy automatic changing system and this system eliminates the need for multiple lines or manual adjustments. We have the Purlin Roll Forming Machine experts in all aspects including fields like tooling design, hydraulic & electrical design, software programming since years. Being one of the leading pioneers of roll forming industry, we specify all designing and manufacturing process to our clients. Our manufacturing process is held in-house to keep up with the efficient technical forces.
    We manufacture the machines as per clients’ specific needs and provide insights about the machine and its working process. We also apply hydraulic transmission system in order to achieve stable running or production state. We supply purlin roll forming machine at competitive prices comparing to our counterparts throughout the world. We are honored to receive such great feedbacks from our previous customer and we further want to retain the quality for years to come.

 

 

Main Features

 

The duplex design of Purlin Roll Forming Machine set up for variable web, leg, and return dimensions with manual adjusting. Innovative tooling design allows customers to produce on one machine for other sizes of C, U, and Z profiles to save you space and machine down time.

Purlin roll forming machine produces both C&Z steel purlin in various sizes without changing anything. It is controlled through PLC computer system, including roll forming, punching, cutting, and widths adjustment on roll former and cutter. The machine takes 10-20 minutes to change the production of C to Z. We, Inbon machinery is a company based in China. We provide one of the machines for both local and oversea markets.

 

Decoiler

Function: support material roll, pushed by the hydraulic cylinder barrel inner wall up the material roll tension.

Structure: adopting cantilever structure convenient from the lateral feeding; pressure arm to prevent the material roll spread out; uncoiling machine has the function of automatic rotation, expansion can help early coiling uncoiling of the head. The machine frame is composed of steel plate quality assembly welding, in order to ensure the welding heat in the process of welding deformation of frame, all through the whole annealing treatment after welding. Ensure the rigidity and the service life of the equipment.

 

Leveler

Function: Release the material head, leveling machine, the plate flatening. To feed the head smoothly into the leveling device,
Structure: the leveling device containing dynamic pinch roll and leveling roller, pinch roll adjustable lifting, convenient adjustment of leveling gap and leveling angle. Five roller leveling, wire rod adjustment. The feed port is arranged on the side roll positioning device.
The leveler adopted after the heat treatment, GCr15, HRC58-62.

 

Punching and Cutting Device

Function: To do a pair hole punching. Using the unit structure which can be adjusted, lateral die replacing. To punch holes with different in different position, the punch material is DC53. The hardness of HRC58-62.
The hydraulic system is developed specifically for punching machine, hydraulic machine adopts pump, accumulator control mode, the special hydraulic control module, with blanking speed, low noise, and is equipped with a cooler, to meet the need of continuous production.
At the rear of the punching stage equipped with a cutting machine to cut the steel plate before roll forming.

 

C/Z Interchage System

Function: A set of side rolls are able to swiftly rotate 180 Degree which allow to bend angle upward or downward

 

Roll Forming System

Function: the steel plate go through a series of roll forming process to the required shape.
Structure: adopting duplex designed roll forming structure to achieve flexible sizing, the base is welded by profile steel after annealing treatment, and then through the processing center processing. The device has strong rigidity, good stability, high precision characteristics.
Arch material : QT470
Shaft material is 40Cr, the quenching hardness of HRC45
The sizing of profile is adjusted by motor reducer.

 

 

The Chart of Process flow

1.2mm-3mm Q195-235 Blue C Z Purlin Roll Forming Machine With 17 Forming Roller

      Manual de-coiler --- Electric Feeding --- Servo motor feeding ----oll Forming Machine------Computer Control Cabinet---Automatic cutting Mechanism ---Run-out Tables

 

The equipment including

Roll forming machine 1 set
Hydraulic cutter 1 set
Electrical control system 1 set
Hydraulic system 1 set
Normal run out table 3 PC 1m*1m
Manual de-coiler 1 set Max. loading 5 T

 

 

Technical specification and details

(1) Hydraulic Ue-coiler

Un-power: manual de-coiler; Max. Capacity: 7T

Suit for coil inner diameter: 508mm, suitable coil Max. out diameter: 1000mm

Manual power expands the coil inner surface.

 

(2) Roll forming machine

 

Description
Product Name C/Z Purlin Rool Forming Machine
Machine Size 11000mm*1500mm*1000mm(Actual size based)
Machine Weight About 10 T
Frame Materials 350H steel
Middle plate thickness 14mm
Forming Shaft Diameter 80mm
Material 40Cr Heat treatment
Forming roller Gr15Bearing steel, whole quenching, HRC58
Cutting System Hydraulic Cutting
Drive mode 6 points sprocket, chain / 1 inch sprocket, chain
Main Engine power 18.5 KW with cycloidal reducer
Fast moving motor power 2.2kw/set (A total of one)
Forming Rows 18 rows
Forming Speed 10-16m/min
Pressing Thickness 1.5-3mm
Coil material Galvanized Coils: Q195-Q235
Punching die, cutting machine blade material High quality Cr12MoV
Punching, cutting machine cylinder number 2
Hydraulic station power 7.5kw
Hydraulic pressure Max30Mp
Electric Control System International, domestic brands, mainly by Panasonic, Yaskawa, OMRON brand
Transducer SIEMENS
Encoder OMRON

 

Equipment for Reference:

 

(3) Hydraulic Cutting

 

1) Adopts post cutting, Stop to cut;

 

2) The cutting blade material is Cr12 with quenched treatment.

 

3) Adopts welded frame for good rigidity.

 

4) Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.

 

5) The power of cutting is provided by hydraulic station.

 

6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the Product automatically. Finish this action, machine will run again continuously.

 

 

(4) Hydraulic station

 

1) It supplies the power for the hydraulic cutter.

 

2) All hydraulic accessories are all use Chinese famous brand products.

 

4) Hydraulic motor power: 3KW

 

 

(5) PLC Control System

 

1) This system uses Delta PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

 

2) Delta converter adjusts speed technology, realize the automatic production.

 

3) Text screen is input and cancelled the working data.

 

4) Friendly man-machine interface system can be set batches to the work piece, length, quantity, etc.

 

5) Encoder count, having function of count and measuring length.

 

6) Suitable power voltage: 380V/50HZ/3Phase (can de designed according to buyer’s requirement)

 

 

(6) Product Rack (un-powered)

 

1) They are used to put the final product when product coming out from cutting device.

 

2) Two pieces, each piece length is 1m, total length is 3 meters.

 

3) Collect the final product and final products are convenient to be stacked by workers.

 

Automated Changeable C Z Purlin Roll Forming Machine For 100-300 Mm Width 1

 

Contact Details
Wuxi Luole Machinery Co., Ltd

Contact Person: Mr. Luo

Tel: +8613961736266

Send your inquiry directly to us